Building Hull-Cleaning Robots During a High-Tech Co-Op

Building Hull-Cleaning Robots During a High-Tech Co-Op

During his co-op at Fleet Robotics, Northeastern mechanical engineering student and marine science minor Timothy Wong helped develop and test an autonomous, magnet-equipped robot designed to clean biofouling and invasive species off ship hulls at sea.


This article originally appeared on Northeastern Global News. It was published by Katya Poltorak. Main photo: Clinging to the surface with powerful magnets, this robot developed at Fleet Robotics takes ship hull cleaning duties to new depths. Courtesy photo

How do you clean a giant ship? This Northeastern student is building robots that do it

Barnacles, algae and other marine hitchhikers cost the shipping industry billions. Northeastern student Timothy Wong spent his co-op helping develop a high-tech solution.

Timothy Wong didn’t suspect it at the time, but his dives off the coast of Rockport and the hours he spent immersed in studying the wheels and gears of the world of robotics were leading to one mission: Figuring out a way to get unwanted sea matter off some giant ships in need of some serious cleaning.

Wong, a third year mechanical engineering and marine science student at Northeastern University, worked as a mechanical and validation engineer at Fleet Robotics, a Boston company, while trying to come up with a modern solution. Starting in January 2026, his co-op lasted for 6 months and ended in June of the same year. His sidekick in the task turned out to be a Roomba-like robot that scrubs and scrapes green sludge from the hull.

“It starts with algae, and then it becomes barnacles, mollusks, seaweed,” Wong said. “All of that increases the drag along the ship, which causes the ship to burn much more fuel in order to achieve the same speed.”

The extra weight results in up to an extra $36 billion in fuel and antifouling paint costs across the U.S. shipping industry each year to overcome the drag, according to Sofar, an ocean sensor network.

Known as biofouling, the gunk often contains invasive species — stowaways that tag along and displace local organisms while throwing off the delicate balance of food networks. According to the International Maritime Organization, Asian paddle crab brought the White Spot Syndrome virus to New Zealand’s crustaceans, while the North Pacific seastar, a “voracious carnivorous feeder,” wreaked havoc in the Northeast Pacific. White Spot Syndrome virus causes mass die-offs among shrimp and other crustaceans, while the seastar threatens local fisheries by preying on commercially valuable shellfish, including mussels, scallops and clams.

With vessels currently stationed around Iran because of the conflict, the problem is gaining traction, said mechanical and validation engineer at Fleet Robotics, Northeastern alum Joshua Batra. Marine organisms accumulate on the ship’s hulls while they remain stranded. Once vessels resume sailing, they risk spreading invasive species to other parts of the world.

The International Maritime Organization is gearing up to release additional regulations, giving ship owners another incentive to clear the decks — or the hulls below them, as the case may be. For now, keeping invasive species from hitching a ride is largely a matter of voluntary guidelines, but the upcoming rules are expected to make it mandatory.

A robotic device with wheeled tracks attached to the blue hull of a ship, next to a porthole. A robotic device on the side of a ship's blue hull, seen from above, in the narrow gap between the ship and a wooden dock lined with fenders.

Fleet Robotics hopes to make its robots permanent fixtures aboard ships, ready to clean their hulls whenever needed (left). Instead of rolling, this robot uses magnets to take one step at a time along a ship’s hull (right). Courtesy photos

Cleaning the ships is no small task. The thick and sticky goop can mean a couple of tons of buildup or much more.

And all that scrubbing has to happen in moving water.

“We get a lot of turbulence, and so the forces against the robot from flowing water and even just waves are very high.”

That’s where the robots come in.

Wong described the robot as two large Roombas equipped with scrubbing brushes. Joined by a bridge, each has feet that stick to the side of the ship with switchable magnets that allow for precise navigation and path planning. Unlike traditional wheeled systems that skim the side of the vessel like a trolley on tracks, the newer system lets the robot climb over the surface in actual steps.

“It walks from one end of the ship to the other by picking up one foot, spinning, picking up the other, spinning, along the length of the ship,” Wong said.

At about a meter long and 60 centimeters wide, it might be big for a Roomba.

“But compared to the size of a container ship, it’s still tiny,” Wong said.

Read full story at Northeastern Global News

Related Departments:Mechanical & Industrial Engineering